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InsightHorizon Digest

What causes a gas water heater to turn off

Author

Joseph Russell

Updated on March 29, 2026

If your gas water heater keeps turning off, the problem most likely lies with the thermocouple. This vital component detects when the pilot light is lit and then allows gas to flow to the burner. A faulty thermocouple will shut off gas to the burner as well as the pilot.

Why does my gas water heater keep turning off?

If your gas water heater keeps turning off, the problem most likely lies with the thermocouple. This vital component detects when the pilot light is lit and then allows gas to flow to the burner. A faulty thermocouple will shut off gas to the burner as well as the pilot.

How do you know if you have a bad thermocouple?

If you can’t get the flame to light at all, and you’re sure the gas is on, there’s probably an obstruction in the pilot tube. If the flame lights and goes out when you release the gas control knob after holding it in for the recommended 20 to 30 seconds, that’s the sign of a thermocouple malfunction.

What causes a hot water heater to shut off?

Your gas water heater will turn off if it isn’t getting the fuel it needs. There are a few different problems that can prevent your heater from getting enough gas. Although these problems are most often caused by a faulty gas valve or a leak. A leak is an emergency that needs professional attention immediately.

How much does it cost to replace a thermocouple?

It costs $150 to $250 to replace a thermocouple. It checks to make sure the pilot light is on. It will shut the gas off if it’s not.

Why does my water heater pilot light keep turning off?

The most common reason that your pilot light on your water heater keeps going out is a damaged, bent or dirty thermocouple.

Where is the thermocouple on a gas water heater?

The thermocouple is part of the pilot burner assembly and connects to the gas control valve on the outside of the water heater. It is a simple device that converts the heat from a burning flame into a small electrical current, allowing it to work as a switch to control the flow of gas from the gas supply valve.

How long does a thermocouple last on a water heater?

Thermocouples can last up to 10 years if properly installed and maintained, while furnaces can last 15-20 years, although either may wear out sooner in multifamily units.

Can I replace a thermocouple myself?

The No. 1 cause of pilot lights that won’t stay lit is a worn-out thermocouple. It’s easy to replace and a new one costs $5 to $10. Rather than trying to unfasten the thermocouple inside the water heater’s burning chamber, it’s easier to remove the whole burner and thermocouple assembly.

How do you reset the thermocouple on a water heater?

Find the thermal switch on the manifold door. Push the small button in the middle of the thermal switch to reset it. Restart the gas water heater by following the lighting directions printed on the side of the water tank.

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Does cleaning a thermocouple help?

Yes, you can clean a thermocouple, but the task must be done with a light touch. Remove the thermocouple from the process assembly, using a steel wool or emery cloth, lightly clean the tip removing any build up. Cleaning a thermocouple is not a fix for an issue, such as inaccurate readings.

How do you bypass a thermocouple?

  1. Move the tilts switch wire aside.
  2. Remove your thermocouple from the heater using an 8mm wrench.
  3. Pull the valve housing aside using your 13mm socket wrench. …
  4. Remove the valve using your pliers. …
  5. Put your thermocouple back into position.

How much does a thermocouple for a water heater cost?

Thermocouple replacement cost on a water heater The cost to replace the thermocouple on a water heater is $100 to $325. The thermocouple detects whether the pilot light is lit and signals the gas control valve to turn on the gas flow.

What's a thermocouple look like?

The thermocouple looks like a piece of metal tubing smaller than a soda straw. To find it, first locate the gas control box. This is the box that the main gas line enters, where you turn the gas on in the furnace. (On most furnaces, it also houses the button that you hold open or push to relight the pilot.)

Can you clean a thermocouple on a water heater?

You can use Emery cloth sandpaper to gently clean any debris or build-up from the end of the thermocouple. If present, you should also clean off any corrosion where the power wire connects to the thermocouple terminal. Be aware, you may need to detach the thermocouple from the burner assembly to clean it thoroughly.

What happens if thermocouple is too long?

Thermocouple cannot have kinks, but copper can be rolled if thermocouple is too long. … The electromagnet holds open the safety valve as long as the pilot flame is heating the thermocouple. If the pilot light is out, the electromagnet closesa valve, and no gas can enter gas contrtol.

How do I know if my gas valve is bad on my water heater?

If the burner stays on, turn the gas supply off and replace the gas valve. If the pilot is lit, you have a tank of cold water, the thermostat turned up and the burner does not fire up, either the burner orifice is clogged or the water heater gas valve is bad.

What can go wrong with a thermocouple?

  • Gas flow. The thermocouple may be hampered by a clog in the gas line or some other issue which prevents the gas from reaching it. …
  • Sudden loss of heat. …
  • Loose wires.

Why does my water heater not stay lit?

When the pilot light on a water heater will no longer stays lit, it typically means the thermocouple is bad. Thermocouples are little electric generators that create a magnetic current that holds open a magnetic gas valve inside the control unit on the front of the water heater.

Why won't my pilot light stay lit on my gas heater?

If your pilot light won’t stay alight, it might be the thermocouple. Sometimes dust buildup collects on the thermocouple and blocks the sensor. Try cleaning the thermocouple and then relighting the pilot light. If it continues to go out, the thermocouple might need to be replaced.

Why does my gas pilot light keep going out?

A faulty, misaligned, dirty, or damaged thermocouple is often the culprit behind your pilot light going out. The thermocouple is an automatic safety shutoff device that prevents the gas valve from opening if the pilot light is out.

Are water heater thermocouples universal?

Universal Thermocouples. Universal thermocouples, as the name implies work on most water heaters. They are available online and in home supply stores for a reasonable cost. The length and the thread type are the two concerns when purchasing one.

How long do water heaters last?

It would be nice to know when the time is right to replace your water before it springs a leak and causes an inconvenience or worse yet, damage to your home. Typically a residential hot water heater lasts between 6 and 13 years. Beyond 12 years, you are on borrowed time!

What do thermocouples do?

A thermocouple is a sensor that measures temperature. It consists of two different types of metals, joined together at one end. When the junction of the two metals is heated or cooled, a voltage is created that can be correlated back to the temperature.

How do I know if my thermocouple is bad on my water heater?

If the pilot lights but the flame goes out as soon as you release the button after holding it for 60 seconds, then the thermocouple is bad. It’s possible to replace the thermocouple without removing the burner assembly, and many repair people do this.

When should a thermocouple be replaced?

A working thermocouple will give a reading of between 25 and 30 millimeters. If the reading is less than 25 millimeters, it should be replaced.

Is there a reset button on a gas water heater?

A water heater reset button, usually red, is located in the center of the limit switch just above the water heater thermostat. The water heater limit switch is a safety device that will shut the power down to the water heater if something malfunctions and the water gets to hot.

Is there a reset button on a hot water heater?

Somewhere on your electric water heater, you’ll find a reset button. It’s usually red and often located near the thermostat. It may also be hidden behind a removable metal panel on the unit—and then behind some insulation. Once you find the button, push and release it.

What is a water heater thermocouple?

The thermocouple is a thermoelectric device that shuts off the gas supply to the water heater if the pilot light goes out. Its function is simple but very important for safety. The thermocouple generates a small amount of electrical current when it has been heated by the flame.